Cyclone Heavy Media Separator

Capabilities Device

Separation Based on Heavy Media Specific Gravity Difference
Separation of Particles in the Size Range of 1.16 mm to 12 mm
These devices are manufactured in capacities of 1 ton, 5 tons, 10 tons, 15 tons, 30 tons, and 50 tons.
High-Precision Mineral Separation
Compact Footprint Compared to Other Gravity Separation Methods
Reduced Operational Costs by Minimizing the Grinding Process
Reduced Water Consumption
Increased Separation Capacity and Speed Compared to Other Gravity Methods

Cyclone Heavy Media Separator

Cyclone Heavy Media Separator It is a device used to separate heavy particles from liquid-solid mixtures. Using physical principles such as gravity and centrifugal force, it separates heavy particles from the mixture. The Heavy Media Cyclone Separator is commonly used in various industries, including mining, construction, chemical, and food, for separating heavy media.

Capabilities of the Heavy Media Cyclone Separator:

Suitable for the Separation of Minerals such as Lead, Zinc, Fluorite, Manganese, and Chromium

Separation Based on Heavy Media Specific Gravity Difference

Separation of Particles in the Size Range of 1.16 mm to 12 mm

These devices are manufactured in capacities of 1 ton, 5 tons, 10 tons, 15 tons, 30 tons, and 50 tons

High-Precision Mineral Separation

Compact Footprint Compared to Other Gravity Separation Methods

Reduced Operational Costs by Minimizing the Grinding Process

Reduced Water Consumption

Increased Separation Capacity and Speed Compared to Other Gravity Methods

Design, Consulting, and Manufacturing of Mineral Processing Equipment

Functional Process Description of the Heavy Media Cyclone Separator

Initially, the ore enters the feed preparation screen (1) for washing. Fine materials are washed into the tailings tank (21) using a water spray, and the washed ore from the screen discharge chute is fed into the cyclone pump (2)

Inside the cyclone pump, the ore is mixed with the heavy media fluid and then pumped to the cyclone (4). The separation of materials into heavy and light (floated) fractions occurs within the cyclone. The underflow of the cyclone (heavy materials) goes to screen number (19), while the lighter overflow is transferred to the flotation screen (5).

To determine and maintain the density of the heavy media fluid, a closed circulation system is provided. For this purpose, the heavy media fluid is pumped by slurry pump number (7) from the bottom of tank (9) and returned to the top of the tank. To densify (increase the density) of the fluid, it is directed to the densifier (8)

The magnetic separator (6) is used to recover the heavy media, returning a slurry of pure media to the media tank (9). The non-magnetic portion of this device is transferred to the tailings tank (21). The tailings pump (20) output is directed to the tailings dam for containment and management

Any overflow from the tailings tank (21) or media tank (9) enters the bottom tray (22) of the device, which is responsible for collecting the materials

The D-Magnet Coil (3) is extremely sensitive and essential for reducing the consumption of heavy media (ferrosilicon), preventing the formation of magnetic clumps caused by the magnetic field induced in the magnetic separator